CAMTOP Hi-G Drying Shaker | 8.0G, 150 m³/h | Бурение Cuttings

Description

Product Overview

The CAMTOP Hi-G Drying Shaker (also called Hi-G Dryer Shale Shaker) is a high-performance linear-motion vibrating screen engineered for the first-stage drying of drilling cuttings in oilfield waste management systems. Designed to operate downstream of the primary solids control train (shale shaker, D-sander, D-silter), the unit achieves an adjustable G-force up to 8.0G and a processing capacity of up to 150 m³/h (660 GPM), delivering noticeably drier cuttings and reducing downstream volume and disposal cost.

CAMTOP Hi-G Drying Shakers are manufactured to API 7K, API 6A, API 8C and ISO 9001 standards, fitted with Italian OLI or American Martin vibrating motors (IECEx / ATEX option available), and driven by explosion-proof ABB / Siemens / Schneider electrical components. The machine pairs seamlessly with vertical cutting dryers and centrifuges to form a complete closed-loop drilling fluids and waste treatment system.

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Шпонка Features

• Up to 8.0G Эксплуатация Mode: Регулируемый vibration G-force up to 8.0G — the highest in the drying-shaker class — produces significantly drier cuttings and lowers downstream volume.
• Linear Вибрация Motion: Linear motion deck provides stable, repeatable separation performance and consistent fluid distribution across the full screen area.
• High-Производительность 150 m³/h: Processes up to 150 m³/h (660 GPM) of drilling cuttings per unit — among the highest capacities in the industry for waste-management shakers.
• Регулируемый G-Усилие & Deck Angle: Вибрация G-force and screen deck angle (-1° to +5°) are independently adjustable to match cuttings characteristics and target dryness.
• Pretension Composite Screens: Долговечный pretension composite screens (585×1165 mm panels, 4 decks) provide longer screen life and larger effective screening area.
• Italy OLI / American Martin Vibrating Motors: Industry-leading motor brands with IECEx and ATEX certifications available for hazardous-zone operation.
• Wedged Быстрый-Освобождение Screens: Wedged-type shaker screen locking mechanism enables fast screen change-out without tools — minimizes downtime between well sections.
• ABB / Siemens / Schneider Controls: Взрывозащищённый electrical control system with premium European components for reliable long-term field operation.
• Тяжёлый Anticorrosive Coating: Surface painting and coating with heavy-duty anti-corrosion brand paint, suitable for marine, desert, and tropical climates.
• Hopper Feeder Design: Интегрированный hopper feeder accepts cuttings directly from upstream primary shakers or vertical cutting dryer discharge.

Basic Technical Specifications

CAMTOP Hi-G Drying Shaker — Position in Solids Control Train

The Hi-G Drying Shaker occupies the first stage of the drilling waste management processing system. Cuttings discharged from the primary solids control equipment (shale shaker, D-sander, D-silter) carry entrained drilling fluid; the Hi-G Dryer removes this fluid, recovers expensive mud chemicals, and reduces the volume sent to the downstream vertical cutting dryer. The combined effect is a dramatic reduction in waste disposal cost and environmental footprint.

How the High-G Drying Shaker Works

The CAMTOP Hi-G Drying Shaker uses two synchronized vibrating motors (typically Italian OLI or American Martin) to generate a linear high-frequency vibration. Вибрация amplitude is independently adjustable between 4.4 mm and 6.34 mm, and G-force is adjustable up to 8.0G to match cuttings characteristics.

Влажный cuttings enter the deck through a hopper feeder and are spread across the pretension composite screens. The combined effect of high G-force, controlled deck angle (-1° to +5°), and open screen area (2.73 m² per deck × 4 panels) causes free fluid to drain through the screens while the dewatered cuttings travel along the deck to discharge. Recovered fluid returns to the active mud system, where it can be reused — reducing both fresh fluid demand and waste volume.

Applications

• Наземный Бурение Rigs: First-stage cuttings drying for waste management systems on land rigs and pad drilling operations.
• Морской Бурение Platforms: ATEX/IECEx-rated motors and explosion-proof controls suit hazardous-zone marine applications.
• Slops & Wash Ponds Treatment: Recovery of liquid hydrocarbons and water from oil-based mud (OBM) and synthetic-based mud (SBM) cuttings.
• Масло-Based Mud Recovery: Maximizes recovery of expensive OBM fluids prior to thermal desorption or landfill disposal.
• Вода-Based Mud Recovery: Reduces water consumption and maintains fluid rheology by returning clean fluid to active circulation.
• Cuttings Re-Injection (CRI) Prep: Pre-conditioning of cuttings to meet particle-size and dryness requirements prior to downhole re-injection.
• HDD / Trenchless Operations: Компактный drying solution for horizontal directional drilling mud recovery systems.
• Geothermal & Mining Бурение: Solids control in geothermal well drilling and mineral exploration drilling operations.

Why Choose CAMTOP

• API-Сертифицированный Manufacturing: Built to API 7K, API 6A, API 8C and ISO 9001 — fully documented quality control and traceability on every unit.
• Premium Мотор Brands: Italian OLI and American Martin vibrating motors — field-proven reliability in the most demanding drilling environments worldwide.
• Регулируемый G-Усилие Technology: Переменный G-force up to 8.0G lets operators tune the unit to cuttings characteristics — a critical advantage when working across multiple well sections.
• Fast Screen Замена: Wedged quick-release screens minimize change-out time — typically under 5 minutes per deck.
• Explosion-Proof Electrical: ABB / Siemens / Schneider components in ExdIIBt4 enclosures — safe operation in hazardous zones.
• Global Field Поддержка: CAMTOP field engineers provide installation commissioning, operator training, and 24/7 technical support worldwide.

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