Description
Weco Пробка Клапаны
ULT Серия | 15,000 – 20,000 PSI CWP | 1″ – 4″ | Стандарт & Sour Обслуживание | Weco Быстросъёмное соединение
Product Overview
CAMTOP Weco Пробка Клапаны deliver exceptional performance in high-pressure well service applications. Engineered for the most demanding oilfield environments, our ULT series plug valves handle pressures up to 20,000 PSI and are available in sizes from 1″ to 4″ with Weco hammer union end connections. The proprietary two-piece floating plug/stem design (3″ and larger) and dual-seal segment configuration provide superior sealability, extended body life, and resistance to erosive fluids including sand, proppant, and cement. Both Стандарт and Sour Газ (H₂S) service configurations are available, with low-temperature (–40°C) options for arctic environments.
Product Image
Фигура 1. CAMTOP Weco ULT Серия Пробка Клапан — Handwheel operated, red painted finish, Weco hammer union connections
Шпонка Features
- Two-piece floating plug/stem design: Proprietary floating plug and stem uniformly distribute load against the downstream seat to improve sealability and reduce plug wear (3″ and larger models).
- Fast, simple field repair: Bottom entry design provides access to all valve internals without having to remove the operator or actuator, minimizing downtime.
- Eliminates body washout, extends body life: Dual seals direct flow between the seal segment and plug to provide long, trouble-free service life.
- Handles sand, proppant, and cement: Linear wave springs prevent small particles from entering the metal-to-metal seal area, enabling use in a broad range of abrasive applications.
- Взаимозаменяемый design: Internal components of 1″ size interchange with Weco DR valve components, potentially extending the life of existing valve bodies.
- Eliminates corrosion in segment sealing area: Dual segment seals greatly reduce erosive fluid flow between the seal segments and the plug valve body to improve sealing capabilities and extend service life.
- Fast assembly: Цельный stem and plug provide fast, sure assembly without adjustments (below 3″ models).
- High pressure capability: Up to 20,000 PSI cold working pressure (CWP) for demanding high-pressure well service.
- Стандарт and Sour Газ service: Available in both Стандарт and H₂S (Sour) service configurations to meet API requirements.
- Low temperature option: Low-temperature (–40°C) equipment available for arctic and cold-climate operations.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Name | Weco Пробка Клапаны — ULT Серия |
| Номинальное давление | 10,000 / 15,000 / 20,000 PSI CWP |
| Nominal Размер | 1″, 1×2″, 2″, 3″, 4″ |
| End Соединение | Weco 1502, 2202, 1002, 1505 Быстросъёмное соединение |
| Обслуживание Тип | Стандарт, Sour Газ (H₂S) |
| Operating Method | Ручной, Handwheel, Гидравлический Actuator |
| Модель Серия | ULT 100, ULT 150, DR 100, DR 150, DR 200 |
| Вес Range | 33 – 871 lbs (15 – 395 kg) |
| Recommended Обслуживание | Slick water, sand, proppant/gel, energized fluids, inhibited acids, cement |
| Low Температура | –40°C (LT option available) |
| Design Стандарт | API 6A / API 16C |
| Материал Class | AA, BB, CC, DD, EE, FF |
| Температура Rating | –29°C to +121°C (Стандарт); –40°C to +121°C (LT) |
| Седло Уплотнение | Metal-to-metal with dual seal segment |
| Корпус Материал | Alloy Стальной (Кованый), NACE MR-01-75 compliant |
Detailed part numbers, CWP ratings, and weight data by model and size are shown in the full specifications table below.
Detailed Specifications
Фигура 2. Detailed Technical Specifications — Модель, size, part number, end connection, service, CWP, and weight
Main Components
| Item | Component Name | Description |
|---|---|---|
| ① | Пробка / Шток | Two-piece floating plug and stem (3″ and larger) or integral stem and plug (below 3″). Proprietary design uniformly distributes load against downstream seat. |
| ② | Уплотнение Segment | Dual seal segments direct flow between the segment and plug. Greatly reduce erosive fluid flow and prevent corrosion in sealing area. |
| ③ | Клапан Корпус | Кованый alloy steel body with hammer union end connections. Bottom entry design allows access to internals without removing operator. |
| ④ | Operator | Ручной, handwheel, or hydraulic actuator options. Linear wave springs prevent small particles from entering metal-to-metal seal area. |
В сборе Drawing
Фигура 3. ULT Серия Cutaway — ① Пробка/Шток, ② Уплотнение Segment, ③ Корпус, ④ Operator (3″ and larger design shown above; below 3″ design shown below)
Dimensions
Фигура 4. Dimensions Table — A through G dimensions (mm) for Ручной, Handwheel, and Гидравлический models
Applications
- Slick water fracturing: High-volume, low-viscosity fluid injection in hydraulic fracturing operations.
- Sand and proppant slurry service: Абразивный slurry transfer with linear wave spring protection against particle ingress.
- Energized fluid applications: Nitrogen and CO₂ foam operations requiring high-pressure, low-temperature performance.
- Inhibited acid stimulation: Acidizing and matrix stimulation with corrosion-resistant materials.
- Cementing operations: Primary and remedial cementing with resistance to cement particle abrasion.
- Well testing and workover: Давление control and flow isolation during well intervention and testing.
Качество Assurance & Испытание
- Давление Испытание: Гидростатический body test to 1.5× CWP and hydrostatic seat test to 1.1× CWP per API 6A.
- Low-Температура Validation: –40°C impact testing and cryogenic seal verification for LT-rated models.
- Материал Traceability: Full mill certification and heat treatment records for all pressure-containing components.
- NACE Compliance: H₂S-resistant materials (NACE MR-01-75) for Sour Газ service configurations.
- Dimensional Inspection: CMM-verified critical dimensions and thread gauge inspection on all end connections.
- Functional Cycling: Minimum 50 open/close cycles at rated pressure before shipment.
Запасной Parts & Repair Kits
| Комплект Тип | Contents | Notes |
|---|---|---|
| Уплотнение Segment Комплект | Dual seal segments, O-rings, backup rings | Recommended replacement every 500 cycles or annually |
| Пробка & Шток Комплект | Floating plug, stem, retaining hardware | For 3″ and larger models; below 3″ uses integral design |
| Wave Пружина Комплект | Linear wave springs, anti-extrusion rings | Prevents particle ingress into metal-to-metal seal area |
| Operator Комплект | Handwheel assembly, seals, bearings, or hydraulic actuator seals | Ручной, handwheel, and hydraulic variants available |
| Full Overhaul Комплект | Complete set of all internal components including plug, stem, seal segments, springs, and O-rings | For complete valve rebuild after extended service |
Specific part numbers (P/N) and low-temperature (P/N-LT) variants are listed in the detailed specifications table above. Контакт factory for exact kit contents and pricing.
Frequently Asked Questions (FAQ)
Q: What is the maximum working pressure of CAMTOP Weco Пробка Клапаны?
A: CAMTOP Weco Пробка Клапаны are rated up to 20,000 PSI cold working pressure (CWP). Specific models such as ULT 200 and select handwheel configurations are rated at 20,000 PSI, while most standard models are rated at 15,000 PSI. Sour service models are typically rated at 10,000 PSI.
Q: What sizes are available?
A: The ULT series is available in nominal sizes from 1″ to 4″, including 1×2″ crossover sizes. Each size is offered in multiple pressure ratings and service configurations.
Q: What end connections are offered?
A: Стандарт Weco hammer union end connections include 1502, 2202, 1002, and 1505. Other end connections are available upon request; please consult the factory for custom configurations.
Q: What services are supported — Стандарт or Sour Газ?
A: Both Стандарт and Sour Газ (H₂S) service configurations are available. Sour service models use NACE MR-01-75 compliant materials and are typically rated at 10,000 PSI. Please specify your service requirements when ordering.
Q: Is low-temperature service available?
A: Yes. Low-temperature (LT) versions rated for –40°C are available. These are designated with the P/N-LT part number suffix and use materials qualified for cryogenic impact performance.
Q: What is the recommended service fluid for these plug valves?
A: The recommended service fluids include slick water, sand, proppant/gel, energized fluids (nitrogen and CO₂), inhibited acids, and cement. The dual-seal segment and linear wave spring design specifically addresses abrasive and corrosive media.
Q: What operating methods are available?
A: Three operating methods are available: Ручной (lever operated), Handwheel (for larger sizes and higher torque), and Гидравлический Actuator (for remote or automated operation). 1″, 1×2″, ULT 150, DR 150, and DR 200 models can be furnished with hydraulic actuators.
Q: How does the floating plug design improve sealability?
A: The proprietary two-piece floating plug and stem (3″ and larger) uniformly distributes the sealing load against the downstream seat. This improves sealability, reduces localized plug wear, and extends service life compared to fixed plug designs.
Q: What makes field repair fast and simple?
A: The bottom entry design provides direct access to all valve internals — plug, stem, seal segments, and springs — without having to remove the operator or actuator. This minimizes downtime and eliminates the need for specialized tools.
Q: What is the warranty period?
A: CAMTOP Weco Пробка Клапаны are backed by a 12-month warranty from the date of shipment against defects in materials and workmanship. Extended warranty options are available for bulk and long-term supply agreements.
Why Choose CAMTOP
- API Сертифицированный Качество: Fu
